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Media Conc. Temperature Corrosion Rate Ref. Remarks
% oF oC mpy mm/yr
 
Aluminum chloride 10 boiling <1 <0.03 8,1,5,2-20 one 48-65 hr. test
Aluminum chloride 25 boiling 1 0.03 8,1,2-20 one 48-65 hr. test
Aqua regia 3:1 boiling 44 1.12 1
Calcium chloride 62 302 150 nil 1,5
Calcium chloride 62 310 154 nil 5
Calcium chloride 73 351 177 nil 1
Chlorine (water saturated solution) - 68.5 20.3 <1 <0.025 8,5 one 65 hr. test
Chlorine, wet - 68.5 20.3 <1,nil,slight gain 8,1,5,2-20 one 65 hr. test
Chromic acid 10 boiling nil,slight gain 1,5
Chromic acid 20 boiling <1 <0.03 8 one 65 hr. test
Citric acid 50 boiling <1 <0.03 8,1 avg. of two 48 hour tests
Ferric chloride 10 boiling nil 1
Ferric chloride 30 boiling slight gain 5
Ferric chloride 30 boiling <1 <0.03 8,1,5,2-20 one 65 hr. test
Formic acid 45 boiling nil 1
Formic acid 50 boiling 0.39 0.01 1
Formic acid 50 boiling 3 0.08 8,5 one 48-65 hr. test
Formic acid 90 boiling 2 0.056 1
Hydrochloric acid 0.3 boiling nil 1
Hydrochloric acid 1.0 boiling 0 0.008 1
Hydrochloric acid 1.5 boiling 1 0.03 1
Hydrochloric acid 5 boiling 9 0.23 1
Hydrochloric acid 5 boiling 7 0.18 8, 5,2-20 avg. of five 48 hr. tests
Hydrochloric acid 10 boiling 32 0.81 5
Hydrochloric acid 15 boiling 267 6.8 5
Hydrochloric acid 20 boiling 770 20 5
Hydrochloric acid (air saturated) 1 158 70 <1.2 <0.03 1,5
Hydrochloric acid (air saturated) 5 158 70 <1.2 <0.03 1,5
Hydrochloric acid (air saturated) 10 158 70 2 0.05 1,5
Hydrochloric acid (air saturated) 15 158 70 6 0.15 1,5
Hydrochloric acid (air saturated) 20 158 70 26 0.66 5
Hydrochloric acid (air saturated) 25 158 70 78 2.0 5
Hydrochloric acid (chlorine saturated) 3 375 190 <1 <0.03 8,1,5,2-20 one 48-65 hr. autoclave test
Hydrochloric acid (chlorine saturated) 5 375 190 <1 <0.03 8,1,5,2-20 one 48-65 hr. autoclave test
Hydrochloric acid (chlorine saturated) 10 375 190 1140 28.96 8,5,1,2-20 one 48-65 hr. autoclave test
Hydrochloric acid (deaerated) 3 180 82 1 0.013 1
Hydrochloric acid (deaerated) 5 180 82 2 0.051 1
Hydrochloric acid (deaerated) 10 180 82 16 0.419 1
Hydrochloric acid (hydrogen saturated) 1 158 70 3 0.08 5
Hydrochloric acid (hydrogen saturated) 3 374 190 1 0.025 1,5
Hydrochloric acid (hydrogen saturated) 5 158 70 3 0.076 1,5
Hydrochloric acid (hydrogen saturated) 5 374 190 4 0.102 1,5
Hydrochloric acid (hydrogen saturated) 10 158 70 7 0.178 1,5
Hydrochloric acid (hydrogen saturated) 10 374 190 350 8.90 1,5
Hydrochloric acid (hydrogen saturated) 15 158 70 13 0.33 1,5
Hydrochloric acid (hydrogen saturated) 15 374 190 1620 41.15 5
Hydrochloric acid (hydrogen saturated) 20 68.5 20.3 4 0.10 5
Hydrochloric acid (hydrogen saturated) 20 77 25 4 0.102 1
Hydrochloric acid (hydrogen saturated) 20 158 70 61 1.55 5
Hydrochloric acid (hydrogen saturated) 25 68.5 20.3 11 0.28 5
Hydrochloric acid (hydrogen saturated) 25 158 70 169 4.29 5
Hydrochloric acid (hydrogen saturated) 1-15 77 25 <1 <0.025 1,5
Hydrochloric acid (nitrogen saturated) 3 375 190 1 0.03 8,2-20 one 48-65 hr. autoclave test
Hydrochloric acid (nitrogen saturated) 5 375 190 4 0.10 8,2-20 one 48-65 hr. autoclave test
Hydrochloric acid (nitrogen saturated) 10 375 190 350 8.89 8,2-20 one 48-65 hr. autoclave test
Hydrochloric acid (nitrogen saturated) 15 375 190 1620 41.15 8,2-20 one 48-65 hr. autoclave test
Hydrochloric acid (oxygen saturated) 3 375 190 5 0.13 8,1,5,2-20 one 48-65 hr. autoclave test
Hydrochloric acid (oxygen saturated) 5 375 190 5 0.13 8,1,5,2-20 one 48-65 hr. autoclave test
Hydrochloric acid (oxygen saturated) 10 375 190 368 9.35 8,1,5,2-20 one 48-65 hr. autoclave test
Hydrochloric acid + CuCl2,16 g/l 10 boiling 5 0.13 8,1,2-20 one 65 hr. test
Hydrochloric acid + CuCl2,16 g/l 20 boiling 146 3.71 5
Hydrochloric acid + FeCl3, 0.1% 5 boiling 1 0.013 1
Hydrochloric acid + FeCl3, 0.5 g/l 10 boiling 11 0.28 8,1,2-20,5 one 65 hr. test
Hydrochloric acid + FeCl3, 4% + MgCl2, 4% 19 180 82 19 0.49 1
Hydrochloric acid + FeCl3, 4% + MgCl2, 4%, chlorine saturated 19 180 82 18 0.46 1
Hydrochloric acid + FeCl3,16 g/l 10 boiling 3 0.08 8,1,5,2-20 one 65 hr. test
Hydrochloric acid + FeCl3,16 g/l 20 boiling 113 2.9 5
Hydrochloric acid + H3PO4, 18% + HNO3, 5% 18 170.6 77 nil
Hydrogen peroxide + Ca, pH 1, 500 ppm 5 150.8 66 nil 1
Hydrogen peroxide + Ca, pH 1, 500 ppm 20 150.8 66 30 0.76 1
Hydrogen peroxide, pH 1 5 73.4 23 2 0.062 1
Hydrogen peroxide, pH 1 5 150.8 66 5 0.127 1
Hydrogen peroxide, pH 1 + 5% NaCl 20 150.8 66 0 0.008 1
Hydrogen peroxide, pH 4 5 73.4 23 0 0.010 1
Hydrogen peroxide, pH 4 5 150.8 66 2 0.046 1
Magnesium chloride saturated boiling nil 1
Nitric acid 30 374 190 94 2.39 5
Nitric acid 30 482 250 slight gain 5
Nitric acid 65 375 190 gain 8,2-20,5 one 65 hr. test, boiling
Nitric acid 65 480 250 gain 8,5 one 65 hr. test, boiling
Nitric acid 65 boiling 2-26 0.05-0.66 8,5,2-20 three 48  hr. tests
Nitric acid (unbleached) 60 boiling 15.5 0.39 5
Oxalic acid 1 boiling 45 1.14 8,1 avg. of three 48 hr. tests
Phosphoric acid 10 boiling 127 3.23 8 avg. of two 48 hour tests
Phosphoric acid 10 boiling 5.8 0.15 5
Phosphoric acid 50 70 71 1.80 8 avg. of five 48 hr. tests
Phosphoric acid (naturally aerated) 0.5 boiling 2 0.050 1
Phosphoric acid (naturally aerated) 1.0 boiling 4 0.107 1
Phosphoric acid (naturally aerated) 5.0 boiling 9 0.228 1
Phosphoric acid (naturally aerated) 8 151 66 3 0.076 1
Phosphoric acid (naturally aerated) 15 126 52 1 0.036 1
Phosphoric acid (naturally aerated) 15 151 66 4 0.104 1
Phosphoric acid (naturally aerated) 23 126 52 6 0.15 1
Phosphoric acid (naturally aerated) 40 77 25 0 0.008 1
Phosphoric acid (naturally aerated) 60 77 25 3 0.07 1
Sodium chloride 10 374 190 <1 <0.025 5
Sodium chloride brine - 200 93 0.0005 0.00 5
Sodium chloride,  pH 7 1 boiling 0.08 0.002 1
Sodium sulfate, pH I 10 boiling nil 1
Sulfamic acid 10 boiling 15 0.37 1
Sulfuric acid 5 boiling 20 0.51 8,5,2-20 avg. of five 48 hr. tests
Sulfuric acid 10 boiling 59 1.50 5
Sulfuric acid 20 boiling 207 5.3 5
Sulfuric acid 25 212 100 1 0.03 5
Sulfuric acid 73 350 177 nil 5
Sulfuric acid (air saturated) 5 158 70 3 0.08 5
Sulfuric acid (air saturated) 10 158 70 4 0.10 1,5
Sulfuric acid (air saturated) 40 158 70 37 0.94 1,5
Sulfuric acid (air saturated) 60 158 70 392 9.96 5
Sulfuric acid (air saturated) 80 158 70 447 11.4 5
Sulfuric acid (air saturated) 96 158 70 83 2.11 5
Sulfuric acid (chlorine saturated) 1 375 190 <1 <0.03 8,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (chlorine saturated) 5 375 190 <1 <0.03 8,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (chlorine saturated) 10 375 190 2 0.05 8,1,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (chlorine saturated) 20 375 190 16 0.41 8,1,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (chlorine saturated) 30 375 190 3060 77.72 8,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (naturally aerated) 1 399 204 0.2 0.005 1
Sulfuric acid (naturally aerated) 2 399 204 nil 1
Sulfuric acid (nitrogen saturated) 1 375 190 5 0.13 8,1,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (nitrogen saturated) 5 68.5 20.3 <1 <0.025 5
Sulfuric acid (nitrogen saturated) 5 158 70 6 0.15 1,5
Sulfuric acid (nitrogen saturated) 5 375 190 5 0.13 8,1,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (nitrogen saturated) 10 68.5 20.3 1 0.03 5
Sulfuric acid (nitrogen saturated) 10 77 25 1 0.025 1
Sulfuric acid (nitrogen saturated) 10 158 70 10 0.25 1,5
Sulfuric acid (nitrogen saturated) 10 375 190 59 1.50 8,1,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (nitrogen saturated) 20 375 190 155 3.94 8,1,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (nitrogen saturated) 40 68.5 20.3 9 0.23 5
Sulfuric acid (nitrogen saturated) 40 77 25 9 0.23 1
Sulfuric acid (nitrogen saturated) 40 158 70 87 2.2 5
Sulfuric acid (nitrogen saturated) 60 158 70 184 4.7 5
Sulfuric acid (nitrogen saturated) 80 68.5 20.3 34 0.86 5
Sulfuric acid (nitrogen saturated) 80 68.5 20.3 645 16 5
Sulfuric acid (nitrogen saturated) 80 158 70 226 5.7 5
Sulfuric acid (nitrogen saturated) 95 68.5 20.3 68 1.73 5
Sulfuric acid (nitrogen saturated) 96 158 70 62 1.57 5
Sulfuric acid (oxygen-saturated) 1 375 190 5 0.13 8,1,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (oxygen-saturated) 5 375 190 3 0.08 8,1,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (oxygen-saturated) 10 375 190 5 0.13 8,1,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (oxygen-saturated) 20 375 190 59 1.50 8,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid (oxygen-saturated) 30 375 190 2440 61.98 8,5,2-20 one 48-65 hr. autoclave test
Sulfuric acid + Cl-, 1000 ppm 15 120 49 1 0.015 1
Sulfuric acid + Cu2- , 100 ppm +1 % thiourea (deaereated) 1 212 100 nil 1
Sulfuric acid + CuSO4, 0.01% 30 boiling 1090 28 5
Sulfuric acid + CuSO4, 0.05% 30 boiling 1310 33 5
Sulfuric acid + CuSO4, 0.5% 30 boiling 79 2.01 5
Sulfuric acid + CuSO4, 1% 30 boiling 69 1.75 1,5
Sulfuric acid + CuSO4, 15% 15 boiling 25 0.64 1,5
Sulfuric acid + Fe2 (SO4)3, 0.5 g/l 10 boiling 7 0.18 8,5,2-20 one 65 hr. test
Sulfuric acid + Fe2 (SO4)3, 16 g/l 10 boiling <1 <0.03 8,1,5,2-20 one 65 hr. test
Sulfuric acid + Fe2 (SO4)3, 16 g/l 20 boiling 6 0.15 8,1,5,2-20 one 65 hr. test
Sulfuric acid + Fe2 (SO4)3, 40 g/l 40 boiling 87 2.21 5
Sulfuric acid + Fe2 (SO4)3, 5 g/l 10 boiling 7 0.178 1
Sulfuric acid + FeSO4, 10%, 1% solids, and 170 g/l TiO2 23 212 100 84 2.13 5
Notes:
      Some data reported from Ref. 2-20 reported temperatures of 212 F rather than 375 F as in  the original Ref. 8 paper.  These were assumed to be erroeous.
      Datum for Sulfuric acid (nitrogen saturated) at 20% at 375F reported in ref. 5 as 355 mpy, believed to be a typographical error. Datum for Nitric acid at 30% at 374F reported in ref. 5 as 94 mpy, believed to be a typographical error.




 

 

 

 

 

 

 

 

 

 

 

 

 

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